Complete the following activities.Write up your answers in Word.Please show your work (you may copy and paste from Excel). Graphics for parts 2, 3, and 4 should be copied and pasted into the Word document.Also, please make sure that your assignment is thoroughly proof-read before turning it in.
- Use the Frazelle text (steps 1-6 on pages 295-297) to calculate the pallet floor space requirements for a warehouse given the data provided in the Excel worksheet.Before you turn in the assignment ask yourself: “Given the data does this answer make sense?â€
You are going to have to give me one number for this question.
2. Calculate the item popularity profile (page 56) (use the 80-20 rule for determining A, B, and C items) (you have to read this article to know about this rule) https://www.cgma.org/resources/tools/cost-transformation-model/abc-inventory-management.html#:~:targetText=Applying%20the%20Pareto%20principle%20(also,a%20relatively%20high%20consumption%20value.&targetText=C%20items%20have%20the%20lowest%20consumption%20value.) given the data provided in the Excel worksheet, and the method discussed in the text.Identify which items should be candidates for a highly productive picking mode, which should be candidates for a moderately productive picking mode, and which should be candidates for a manual picking mode.
3. Using the data provided in the Excel worksheet, construct a warehouse performance gap analysis figure like the one on page 102 of the text (you may use the drawing tool in Excel or take a picture of a hand drawn figure).Which three metrics (the metrics are Inventory accuracy, shipping and safety) would you concentrate improvement efforts on based on the data (don’t forget to show how you came up with the answer)?
4. Design a multi-use warehouse in which cross-docking, case picking, and broken case picking operations occur.It may be of either a typical U-shaped or modular design.Identify each area, and designate where the inbound and outbound truck docks are located.
– Select the type of equipment and storage you will use to put away, pick, and move materials in each area of the warehouse.For example, for put-away you might select a straightforward propane gas fork lift, for case storage and picking you might select an automated case dispensing system, and for pallet storage you might select bay storage or double-deep racking.You must defend why you chose that particular equipment and storage type.
– What are the implications to the building costs, equipment costs, efficiency of the operation, and customer service based on your decisions?
– The warehouse is to be drawn to scale; you may use any type of drawing tool you wish, including drawing it by hand on graph paper.The size of each area in the warehouse is up to you, but you need to defend why you selected the size you did.For example, does the cross-docking area need to be as large as the pallet storage area; if not, why not?You do not need to state the exact size of each area, just the size as a percentage of the entire warehouse.